The SMC P407060-3D is a double-acting pneumatic rotary gripper, belonging to the SMC MRHQ series. This pneumatic gripper integrates clamping and rotating functions, making it suitable for holding and flipping workpieces on automated production lines. Its compact integrated design eliminates the shaking issues caused by piping and wiring in traditional assembly methods. This enhances the stability and reliability of the equipment. The rotary gripper is widely used in various industrial scenarios such as automotive manufacturing, electronic assembly, and mechanical processing.
Product Specifications
Model: P407060-3D
Series: MRHQ
Function: Rotary pneumatic gripper accessory
Applicable Load: Suitable for a variety of industrial application scenarios, capable of withstanding certain working loads
Voltage: Supports multiple voltage options, including DC 5V, 12V, 24V
Interface Types: Offers multiple interface options, such as 3-wire (NPN), 3-wire (PNP), 2-wire, etc.
Product Features
Compact Design: The P407060-3D double acting pneumatic cylinder features a compact design, saving space and facilitating integration into existing production lines.
High-efficiency Performance: It boasts efficient grasping and rotating functions, enabling quick and accurate operations for workpiece grasping and flipping.
Multiple Voltage Options: Supports various voltage inputs, adapting to different power environments, enhancing the product's versatility and flexibility.
Multiple Interface Types: Provides multiple interface options for easy connection and communication with different control systems.
Application Scenarios
Automotive Manufacturing: In automotive production lines, the double acting pneumatic cylinder is used for grasping and flipping automotive parts, such as engine components and body panels, improving assembly efficiency and quality.
Electronic Assembly: During the manufacturing of electronic devices, double acting cylinder is used for grasping and placing small electronic components, ensuring precise and consistent assembly.
Mechanical Processing: In mechanical processing workshops, it is used for grasping and flipping workpieces, facilitating processing operations and improving production efficiency.
Usage Instructions
Installation and Wiring:
Installation Environment: Choose an environment free of dust, corrosive gases, and strong electromagnetic interference, and ensure good heat dissipation of the equipment.
Wiring Requirements: Strictly follow the wiring diagram in the product manual of the P407060-3D rotary gripper to ensure the correct connection of power and signal lines.
Grounding Protection: Ensure good grounding of the equipment, in compliance with national and local electrical safety standards.
Parameter Settings
Basic Parameter Settings: Including motor parameters, control methods, frequency range, etc., set reasonably according to actual application needs.
Advanced Function Configuration: Such as PID control, multi-speed control, etc., configure according to specific application scenarios to achieve more complex control functions of the rotary gripper.
Maintenance and Inspection
Regular Inspection: Check for any damage to the equipment's appearance, dust accumulation on the heat sink, and proper operation of the fan. Regularly clean the dust from the heat sink and fan to ensure the smooth operation of the cooling system.
Parameter Verification: Regularly verify the equipment's parameter settings to ensure they remain consistent with actual application needs.
Fault Diagnosis: When the equipment malfunctions, promptly check the fault code and troubleshoot according to the fault diagnosis guide in the manual.
Precautions
Environmental Conditions: Avoid using the pneumatic gripper in environments with high temperatures, high humidity, or strong electromagnetic interference, as this may affect its performance and lifespan.
Power Requirements: Ensure stable power voltage to prevent damage to the rotary gripper from voltage fluctuations. After the equipment is powered off, wait for a certain period before powering it on again to avoid damaging the equipment.
Safe Operation: During equipment operation, avoid contact with liv parts to ensure the safety of operators. When performing maintenance and inspection, make sure to cut off the power and wait for the capacitor to discharge completely.
Frequently Asked Questions (FAQ)
How to perform motor self-tuning?
Importance of Motor Self-tuning: Motor self-tuning is an essential step to ensure the compatibility between the equipment and the motor, improving control accuracy and system stability. When performing self-tuning, first set the motor's nameplate parameters, including motor power, rated voltage, rated current, etc.
Precautions During Self-tuning: During the self-tuning process, the equipment injects current into the motor, so it is crucial to ensure the correct connection between the motor and the equipment and that the equipment is in a ready state. Also, ensure the motor is stationary to avoid damage during self-tuning.
Effects After Self-tuning: After completing self-tuning, the equipment automatically adjusts control parameters based on the actual motor parameters to achieve optimal performance. This helps improve the system's response speed and control accuracy, meeting the demands of high-precision control applications.
How to configure the communication interface of P407060-3D double acting pneumatic cylinder?
Communication Interface Types: The P407060-3D pneumatic cylinder supports multiple communication interfaces, such as 3-wire (NPN), 3-wire (PNP), 2-wire, etc.
Communication Line Connection: When configuring the communication interface, ensure the correct connection of the communication lines. Use shielded cables for connection and ensure the shielding layer is properly grounded to reduce electromagnetic interference.
Communication Parameter Settings: According to the communication protocol requirements, set the equipment's communication address, baud rate, data bits, stop bits, etc. Also, ensure the communication parameters are consistent with the upper computer to achieve a reliable communication connection.
How to choose the power range of the pneumatic gripper?
Select Based on Load Demand: When choosing pneumatic gripper's power range, determine it based on the actual load of the motor. If the load is light, select a device matching the motor's rated power; if the load is heavy or there is a significant starting torque demand, choose a device with a slightly higher power.
Consider Safety Factor: When selecting the power range, also consider the system's safety factor. It is usually recommended to choose a device with a power slightly higher than the motor's rated power to cope with load fluctuations and emergencies.
Overload Capability: The P407060-3D pneumatic gripper has a certain overload capability and can withstand loads exceeding the rated power for a short time. However, long-term overload can affect the equipment's lifespan and performance, so try to avoid long-term overload operation when selecting the power range.
What is the cooling method of P407060-3D?
Cooling Method: The pneumatic gripper uses natural cooling through heat sinks.
Installation Requirements: When installing the equipment, ensure there is enough space around it for air circulation. Avoid installing the device in enclosed or poorly ventilated environments to prevent affecting the cooling effect.
Maintenance and Care: Regularly clean the dust from the heat sink to effectively prevent equipment overheating due to poor cooling. Also, check the integrity of the heat sink to ensure its normal operation.
How to avoid electromagnetic interference of the rotatory gripper?
Built-in Filter: The rotatory gripper is equipped with an EMC filter, complying with relevant electromagnetic compatibility standards, effectively suppressing electromagnetic interference.
Wiring Precautions: When wiring, try to avoid placing signal lines close to power lines to reduce electromagnetic interference. Also, use shielded cables for signal line connections and ensure the shielding layer is properly grounded.
Grounding Measures: Good grounding is an important means to reduce electromagnetic interference. Ensure the equipment is properly grounded and complies with national and local electrical safety standards.
What are the protection functions of the double acting pneumatic cylinder?
Overload Protection: When the motor load exceeds the rated value, the device automatically reduces the frequency or stops running to protect the motor and equipment.
Overheat Protection: The pneumatic gripper is equipped with a temperature sensor inside. When the temperature exceeds the set value, it automatically shuts down to prevent damage caused by overheating.
Overvoltage and Undervoltage Protection: When the power voltage is too high or too low, the device automatically shuts down to protect the equipment. In addition, it also has short-circuit protection and phase loss protection functions to ensure the safe operation of the system.
How to perform regular maintenance on the pneumatic gripper?
Appearance Inspection: Regularly check the pneumatic gripper's appearance for any damage or abnormalities, such as cracks in the casing or loose screws.
Cooling System Maintenance: Clean the dust from the heat sink to ensure the normal operation of the cooling system. Check the integrity of the heat sink and replace it promptly if any abnormalities are found.
Electrical Connection Inspection: Check whether the connections of power and signal lines are firm to ensure good contact. Also, check the motor's operating state for any abnormalities and deal with them in time.
What should be noted when installing P407060-3D rotatory gripper?
Installation Location: Choose an environment with good ventilation, free of dust and corrosive gases for installation, and avoid installing the rotatory gripper in environments with high temperatures, high humidity, or strong electromagnetic interference.
Installation Method: Ensure the equipment is installed vertically to facilitate heat dissipation. Use appropriate fixing methods during installation to prevent vibration from affecting the equipment.
Power Connection: When connecting the power, ensure the power cable meets the required specifications and pay attention to the correctness of the phase sequence. Also, ensure the equipment is properly grounded.
How to choose the control mode of the double acting pneumatic cylinder?
Choose Based on Application Needs: For applications requiring high-precision speed control, choose the sensorless vector control mode; for general constant-speed control applications, choose the V/F control mode.
Control Mode Features: The sensorless vector control mode can achieve high-precision speed and torque control, suitable for occasions with high control accuracy requirements. The V/F control mode is simple and easy to use, suitable for general constant-speed control.
Parameter Settings: After choosing the control mode, set the corresponding parameters according to specific application needs to achieve the best control effect.
How to set the frequency setting channel of P407060-3D rotatory gripper?
Frequency Setting Methods: The frequency can be set through the device panel, external analog signals, or digital signals. Users can choose the appropriate frequency setting method according to actual application needs.
Signal Source Requirements: When setting the frequency setting channel, ensure the stability and accuracy of the signal source. For example, when using external analog signals for frequency setting, ensure the stability and anti-interference ability of the signal.
Parameter Configuration: Configure the corresponding parameters according to the chosen frequency setting method. For example, for external analog signal setting, set the input range of the signal and the corresponding frequency range.
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FAQ
1.Who are We?
Beijing Zhongping Technology Co., LTD., is a one-stop integrated service provider of intelligent manufacturing, belongs to the Gong Doctor Group, is a scientific research, design, marketing, technical services, industrial Internet, international import and export services as one of the science and technology companies.
2.What can you buy from us?
PLC, inverter, human-machine interface, hydraulic products, low-voltage power distribution, industrial robots and core components
3.Is the item in stock or need to be purchased from another supplier?
We have a large inventory of goods and have our own warehouse.
4.What advantages do we have over other suppliers?
Our company has a large amount of inventory and a number of warehouses, but also in the country's important industrial provinces and cities with offices and a number of overseas service points. To provide you with intelligent manufacturing one-stop comprehensive services, save efforts, labor and cost.
5.Can you provide 100% new original authentic products?
We only sell new original genuine, no renovation, no fake, only for the original factory original!
6.How long is the delivery time?
If there is a stock, it will take 2-3 working days to ship, if the quantity is large, it will take 5-7 working days after receiving the payment, if it is not a conventional model, it will take some time, we will inform you of the specific delivery time.
7.Is there technical support available?
Of course, we have a professional technical team that can help you solve technical problems.
8.How do we guarantee quality?
We have three processes to control the quality of goods.
1). Our engineers will inspect the production and quality control in the factory regularly.
2) Incoming materials shall be inspected by experienced purchasing engineers before they can be stored.
3). At least 2 people in the logistics department cross-check the goods to be sent before delivery.
9.Can you guarantee the safe and reliable delivery of your products?
Yes, we strictly adopt the international standard packing. We also use special packaging for dangerous goods, and refrigerated shipping for items with temperature requirements. Special item packaging and general cargo standard packaging requirements may incur additional costs.
10.How about the freight?
The cost depends on how you choose to get the goods. Express is usually the fastest but also the most expensive way. Sea freight is the best solution for large quantities of goods. The exact shipping cost depends on the purchase amount、quantity and weight of your order. Please feel free to contact us for more information.
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