The SMC IDK04-200 is a high-performance anti-condensation air tube designed specifically for pneumatic tubing connections. It pairs perfectly with SMC KQ2 fittings to ensure the reliability and safety of pneumatic systems. Made from transparent fluoropolymer, the IDK04-200 offers excellent chemical resistance and aging resistance, ensuring stable operation in complex environments. It is an ideal companion for pneumatic components such as air grippers and cylinders.
Product Specifications
Dimensions and Specifications:
Inner Diameter: 4mm
Outer Diameter: 6mm
Length: 200mm
Operating Conditions:
Maximum Operating Pressure: 0.7MPa
Temperature Range: 0–60℃
Operating Environment: Indoor, humidity 0–75%
Material: Transparent fluoropolymer
Compatible Fittings: KQ2
Product Features
Anti-Condensation Design: The IDK04-200 prevents condensation in compressed air by leveraging the low thermal conductivity and hydrophobic properties of fluoropolymer. This design effectively protects the pneumatic system from failures caused by moisture, making it the ideal companion for air grippers and cylinders.
Transparent Material: The transparent design allows for easy monitoring of the air tube's interior. Although the material may turn brown over time, this does not affect its functionality. This feature enhances maintenance efficiency by enabling quick detection of abnormalities in the pneumatic system.
Chemical Resistance: Fluoropolymer offers exceptional resistance to various chemicals, extending the product's lifespan. This characteristic ensures reliable performance in complex industrial environments, especially when used with air grippers and cylinders.
High Reliability: Even in high-humidity conditions, the IDK04-200 maintains stable performance, ensuring the normal operation of pneumatic systems. Its high performance makes it the preferred choice for pneumatic tubing in industrial automation lines.
Applications
The IDK04-200 is primarily used in pneumatic systems that require anti-condensation features, including:
Industrial Automation Production Lines: Used for piping in components such as cylinders, air grippers, and oscillating cylinders. Combined with SMC KQ2 fittings, it enables efficient and stable pneumatic control.
Food Processing Industry: Prevents condensation from affecting product quality in high-humidity environments. The transparent design facilitates monitoring, ensuring the safety and hygiene of the food processing process.
Pharmaceutical Industry: Ensures the cleanliness and sterility of pneumatic systems. The IDK04-200's chemical resistance and anti-condensation features make it the ideal choice for pneumatic tubing in this industry.
Electronics Manufacturing: Protects against electrical short circuits caused by condensation in precision equipment. Its transparent design and chemical resistance effectively safeguard pneumatic tubing in electronic devices.
Installation and Maintenance
Installation and Connection:
Environmental Requirements: Install in a dust-free, non-corrosive, and low-electromagnetic-interference environment, avoiding direct sunlight. These conditions ensure long-term stable operation of the pneumatic tubing.
Connection Method: Use the compatible KQ2 fittings for a secure connection to prevent leaks. The high compatibility between KQ2 and IDK04-200 ensures a reliable connection.
Precautions: If the inner liner falls off, insert it into the pipe before connecting the fitting. Proper installation steps are crucial for the normal operation of the pneumatic system.
Maintenance and Inspection:
Regular Inspection: Check for damage, deformation, or aging of the air tube, and replace any damaged parts promptly. Regular maintenance extends the lifespan of the pneumatic tubing.
Cleaning and Maintenance: Regularly clean the surface of the air tube to remove dust and dirt, ensuring its cleanliness. A clean pneumatic tubing system improves operational efficiency.
Precautions
Operating Environment: Avoid using in high-temperature, high-humidity, or highly corrosive environments, as these conditions may negatively impact the performance of the pneumatic tubing.
Air Source Quality: Ensure that the compressed air is dried and filtered before use. High-quality air sources extend the lifespan of the pneumatic tubing and components like air grippers and cylinders.
Safe Operation: Always disconnect the air source when performing maintenance or replacement. Safe operation is essential for the normal functioning of the pneumatic system.
Frequently Asked Questions (FAQ)
What is the anti-condensation mechanism of the IDK04-200?
Principle: The IDK04-200 uses fluoropolymer material to reduce moisture condensation in compressed air through its low thermal conductivity and hydrophobic properties.
Design Advantage: Its double-layer structure effectively isolates external temperature changes to prevent internal condensation, making it ideal for air grippers and cylinders.
Practical Effect: Even in high-humidity environments, it significantly reduces condensation, enhancing system reliability. The transparent design facilitates internal monitoring, improving maintenance efficiency.
How to choose the appropriate piping length?
Selection Basis: Choose the piping length based on the actual needs of the pneumatic system. The IDK04-200 is available in 100mm and 200mm lengths. Optimize the length according to the specific application.
Precautions: For lengths exceeding 200mm, consider other models in the IDK04-200 series. Ensure compatibility with components like air grippers and cylinders.
Environmental Adaptability: In high-humidity environments, shorter piping lengths are recommended to enhance anti-condensation effects. This optimization improves overall system performance.
Will the transparent material fade?
Material Characteristics: The IDK04-200's transparent fluoropolymer material has excellent weather resistance. The transparent design allows for easy internal monitoring, enhancing maintenance efficiency.
Changes Over Time: The material may turn brown over long-term use but will not affect functionality. This characteristic does not impact the performance of the pneumatic tubing.
Maintenance Suggestions: Regularly inspect the transparency and integrity of the pneumatic tubing. Prompt replacement of damaged parts extends its lifespan.
How to install?
Installation Environment: Choose a well-ventilated, dust-free, and non-corrosive environment for installation. A good environment ensures long-term stable operation of the pneumatic tubing.
Connection Method: Use the compatible KQ2 fittings for a secure connection. The high compatibility between KQ2 and IDK04-200 ensures a reliable connection.
Precautions: Avoid excessive bending or stretching of the pneumatic tubing during installation. Proper installation steps are crucial for the normal operation of the pneumatic system.
What is the lifespan?
Lifespan: Under normal operating conditions, the IDK04-200 can last for several years. Its high-performance fluoropolymer material extends the lifespan of the pneumatic tubing.
Influencing Factors: Humidity, temperature, and air source quality in the operating environment affect its lifespan. Regular maintenance enhances the performance of the pneumatic tubing.
Maintenance Suggestions: Regularly inspect the wear of the pneumatic tubing and replace damaged parts promptly. Timely maintenance reduces the system's failure rate.
Is it suitable for the food industry?
Food Industry Requirements: The material of the IDK04-200 meets the hygiene standards of the food industry. The transparent design facilitates monitoring, ensuring the safety and hygiene of the food processing process.
Anti-Condensation Advantage: In high-humidity environments, it effectively prevents condensation from contaminating food. This feature makes it an ideal choice for pneumatic tubing in food processing lines.
Application Examples: Widely used in pneumatic systems of food processing lines, it ensures efficient and stable production when combined with air grippers and cylinders.
What is the maximum operating pressure of the IDK04-200?
Pressure Range: The maximum operating pressure is 0.7MPa, which meets the needs of most pneumatic systems.
Safety Suggestions: Ensure that the air source pressure does not exceed the rated value during use. Proper pressure control extends the lifespan of the pneumatic tubing.
Precautions: For higher pressure requirements, select other models of pneumatic tubing.
What is the temperature range of the IDK04-200?
Temperature Range: The operating temperature range is 0–60℃, which meets the needs of most industrial applications.
Environmental Adaptability: In extreme temperatures, consider additional insulation or cooling measures to enhance performance.
Precautions: Avoid using the pneumatic tubing in freezing or overheated environments to ensure normal system operation.
What fittings are compatible?
Compatible Fittings: The IDK04-200 typically comes with KQ2 fittings. The high compatibility between KQ2 and the pneumatic tubing ensures a reliable connection.
Connection Method: The fittings are easy to install and provide a secure connection. Proper connection is crucial for the normal operation of the pneumatic system.
Precautions: Ensure the fittings match the pneumatic tubing to prevent leaks or other failures.
Is the maintenance cost high?
Maintenance Cost: The IDK04-200 has low maintenance costs. The transparent design allows for easy internal monitoring, enhancing maintenance efficiency.
Maintenance Suggestions: Regularly inspect the integrity of the pneumatic tubing and the security of connections. Regular maintenance extends the lifespan of the pneumatic tubing.
Precautions: Prompt replacement of damaged pneumatic tubing effectively reduces maintenance costs and ensures efficient system operation.
FAQ
1.Who are We?
Beijing Zhongping Technology Co., LTD., is a one-stop integrated service provider of intelligent manufacturing, belongs to the Gong Doctor Group, is a scientific research, design, marketing, technical services, industrial Internet, international import and export services as one of the science and technology companies.
2.What can you buy from us?
PLC, inverter, human-machine interface, hydraulic products, low-voltage power distribution, industrial robots and core components
3.Is the item in stock or need to be purchased from another supplier?
We have a large inventory of goods and have our own warehouse.
4.What advantages do we have over other suppliers?
Our company has a large amount of inventory and a number of warehouses, but also in the country's important industrial provinces and cities with offices and a number of overseas service points. To provide you with intelligent manufacturing one-stop comprehensive services, save efforts, labor and cost.
5.Can you provide 100% new original authentic products?
We only sell new original genuine, no renovation, no fake, only for the original factory original!
6.How long is the delivery time?
If there is a stock, it will take 2-3 working days to ship, if the quantity is large, it will take 5-7 working days after receiving the payment, if it is not a conventional model, it will take some time, we will inform you of the specific delivery time.
7.Is there technical support available?
Of course, we have a professional technical team that can help you solve technical problems.
8.How do we guarantee quality?
We have three processes to control the quality of goods.
1). Our engineers will inspect the production and quality control in the factory regularly.
2) Incoming materials shall be inspected by experienced purchasing engineers before they can be stored.
3). At least 2 people in the logistics department cross-check the goods to be sent before delivery.
9.Can you guarantee the safe and reliable delivery of your products?
Yes, we strictly adopt the international standard packing. We also use special packaging for dangerous goods, and refrigerated shipping for items with temperature requirements. Special item packaging and general cargo standard packaging requirements may incur additional costs.
10.How about the freight?
The cost depends on how you choose to get the goods. Express is usually the fastest but also the most expensive way. Sea freight is the best solution for large quantities of goods. The exact shipping cost depends on the purchase amount、quantity and weight of your order. Please feel free to contact us for more information.
010-64225983
+8613811814778
info@zhongpingtech.com
Building 26, Liyuan Community, Chaoyang District, Beijing, China
