The Omron inverter 3G3MX2-AB022-ZV1 is a high-performance, multifunctional industrial automation device that supports multiple fieldbus communication protocols, including Omron DeviceNet. Its compatibility with Omron DeviceNet enhances its connectivity options, allowing for efficient communication and control within industrial networks. Additionally, it is equipped with safety functions that comply with international safety standards to ensure the safety of both equipment and personnel.
Product Specifications
Rated Voltage: Three-phase AC 400V.
Rated Output Capacity: Suitable for light loads up to 2.2kW.
Frequency Output Range: 0.01Hz to 590Hz.
Control Modes: Sensorless vector control, V/f control
Starting Torque: 200% at 0.5Hz.
Cooling Method: Natural cooling.
Protection Class: IP20.
Communication Interfaces: Supports RS-485, Modbus, and is compatible with Omron DeviceNet.
Product Features
High-Precision Control: Utilizes sensorless vector control technology to maintain high-precision speed and torque control even at low speeds.
Multifunctional Integration: Equipped with positioning functions and can achieve fieldbus communication through optional accessories such as EtherCAT, CompoNet, and Omron DeviceNet.
Safety and Reliability: Complies with EN ISO13849-1:2008 (Cat.3/PLd) and IEC60204-1 Category 0 stop standard, ensuring safe shutdown of the Omron inverter in emergency situations.
Application Scenarios
Industrial Automation: Suitable for driving machines such as machine tools, robots, and conveyor belts. The high performance and multifunctionality of the Omron inverter can significantly improve production efficiency and equipment stability.
HVAC: Used to adjust the speed of fans and pumps to achieve energy savings. The Omron 3G3MX2 series inverters are effective in reducing energy consumption in this field.
Food Processing: Controls the speed of conveyor belts to ensure the continuity and stability of the production process. The high-precision control function of the Omron inverter plays an important role in this scenario.
Chemical Industry: Adjusts the speed of pumps to meet different process requirements. The high reliability of the Omron 3G3MX2 series inverters makes them an ideal choice for the chemical industry。
Installation and Usage Instructions
Installation and Wiring: Ensure the installation environment is well-ventilated, dust-free, and free from corrosive gases. Follow the manual strictly for correct connections of power, signal, and motor cables.
Parameter Settings: Set motor parameters, control modes, and frequency ranges based on actual application needs. For example, choose sensorless vector control mode for applications requiring high-precision control.
Maintenance and Inspection: Regularly check the cooling fans and heat sinks for proper operation, clean dust, and ensure the cooling system is unobstructed. Periodically verify parameter settings to ensure they match actual requirements.
Precautions
Environmental Conditions: Avoid using the Omron inverter in high-temperature, high-humidity, or strong electromagnetic interference environments.
Power Requirements: Ensure stable power voltage to prevent damage to the inverter from voltage fluctuations.
Safe Operation: Avoid contact with live parts during operation and disconnect power during maintenance.
Product Advantages
High Performance: High starting torque and high-precision control meet the needs of various complex industrial applications.
Energy Efficiency: Supports energy-saving modes that automatically adjust operating frequency based on load to reduce energy consumption. The Omron inverter stands out in energy-saving performance.
Materials and Manufacturing Process
The Omron inverter 3G3MX2-AB022-ZV1 is made of high-quality materials and manufactured using advanced processes to ensure durability and reliability. Its robust enclosure can withstand dust and corrosive gases in industrial environments. Additionally, the inverter features an efficient cooling design to maintain stable performance during long-term operation.
Additional Functions
Positioning Function: Achieves precise position control by receiving feedback pulses from encoders。
Communication Function: Supports multiple communication protocols, including EtherCAT, RS-485, and Modbus, facilitating integration with PLCs, PCs, and other devices.
Safety Function: Equipped with IEC 61800-5-2 Safe Torque Off (STO) function to ensure safe shutdown in emergencies.
Energy-Saving Function: Supports high-efficiency PM motor control to further reduce energy consumption.
After-Sales Service
Omron offers comprehensive after-sales services, including technical support, maintenance, and spare parts supply. Users can access technical support through the Omron official website or customer service hotline to ensure stable operation of the equipment. Additionally, Omron provides regular maintenance services to help users identify and resolve potential issues in a timely manner.
Frequently Asked Questions (FAQ)
1.How to perform motor autotuning?
Importance: Motor autotuning is a crucial step to ensure compatibility between the Omron inverter and the motor, enhancing control accuracy and system stability.
Precautions: During autotuning, the inverter injects current into the motor. Ensure the motor is correctly connected to the inverter and the inverter is in a ready state.
Effect: After autotuning, the Omron inverter will automatically adjust control parameters based on the actual motor parameters to achieve optimal performance.
2.How to troubleshoot and resolve parameter setting errors in the Omron inverter?
Verify Parameter Settings: Use the inverter's control panel or configuration software to double-check all critical parameters, including motor parameters, control modes, frequency ranges, and communication settings.
Consult Documentation: Refer to the user manual for detailed descriptions of each parameter and ensure settings match the application requirements.
Restore Factory Settings: If unsure about the settings, restore the inverter to its factory defaults and reconfigure only the necessary parameters.
Check for Firmware Updates: Ensure the inverter's firmware is up to date, as newer firmware versions may include bug fixes and improved parameter handling.
Contact Support: If issues persist, contact Omron technical support for assistance. Provide them with the error codes and a description of the problem for accurate troubleshooting.
3.How to select the power range of the inverter?
Load-Based Selection: Determine based on the actual load of the motor. For light loads, choose an Omron inverter that matches the motor's rated power; for heavy loads, select a higher-powered inverter.
Safety Margin: Typically, it is recommended to choose an Omron inverter with a slightly higher power rating than the motor's rated power to handle load fluctuations and contingencies.
Overload Capability: Although the Omron inverter has some overload capacity, long-term overloading can affect its lifespan and performance. Therefore, avoid long-term overloading when selecting the power range.
4. How to troubleshoot and resolve the issue of the cooling fan not operating in the Omron 3G3MX2-AB022-ZV1 inverter?
Check Fan Connection: Ensure the cooling fan is properly connected to the inverter. Loose connections can prevent the fan from operating.
Verify Fan Settings: Check the inverter's parameters related to fan control. For example, ensure the cooling fan life warning (parameter C022) is enabled and set correctly.
Inspect Fan Condition: Visually inspect the fan for any physical damage or blockages that might prevent it from spinning.
Check Ambient Temperature: Ensure the ambient temperature is within the operating range specified in the user manual. Excessive heat can cause the fan to fail.
Perform a Reset: If the fan still does not operate, perform a soft reset of the inverter to clear any temporary faults.
Consult Documentation: Refer to the user manual for detailed troubleshooting steps and parameter settings related to cooling fan operation.
5.How to avoid electromagnetic interference?
Built-in Filters: The Omron inverter is equipped with an EMC filter that complies with relevant electromagnetic compatibility standards to effectively suppress electromagnetic interference.
Wiring Precautions: When wiring, avoid placing signal cables close to power cables to reduce electromagnetic interference. Use shielded cables for signal connections and ensure proper grounding of the shielding.
Grounding Measures: Proper grounding is an important means to reduce electromagnetic interference. Ensure the Omron inverter is properly grounded and complies with national and local electrical safety regulations.
6.What protection functions are available?
Overload Protection: When the motor load exceeds the rated value, the Omron inverter will automatically reduce frequency or shut down to protect the motor and inverter.
Overheat Protection: The inverter has an internal temperature sensor that will shut down automatically when the temperature exceeds the set value to prevent damage from overheating.
Overvoltage and Undervoltage Protection: The Omron inverter will shut down automatically when the power voltage is too high or too low to protect the equipment. Additionally, it features short-circuit and phase-loss protection functions to ensure safe system operation.
7.How to perform regular maintenance?
Visual Inspection: Regularly check the Omron inverter for any damage or abnormalities, such as cracks in the enclosure or loose screws.
Cooling System Maintenance: Clean dust from fans and heat sinks to ensure proper operation of the cooling system. Inspect the fans for proper rotation and replace them if any abnormalities are found.
Electrical Connection Check: Check the connections of power and signal cables to ensure they are secure and make good contact. Also, inspect the motor's operating condition to identify and address any abnormalities promptly.
8.What installation precautions should be taken?
Installation Location: Choose an environment with good ventilation, free from dust and corrosive gases for installation. Avoid installing the Omron inverter in high-temperature, high-humidity, or strong electromagnetic interference environments.
Installation Method: Ensure the Omron inverter is installed vertically for proper cooling. Use appropriate fixing methods during installation to prevent vibration from affecting the equipment.
Power Connection: When connecting power, ensure the power cable specifications meet requirements and pay attention to the correct phase sequence. Also, ensure the Omron inverter is properly grounded.
9.How to select the control mode?
Application-Based Selection: For applications requiring high-precision speed control, choose sensorless vector control mode; for general constant-speed control applications, choose V/f control mode。
Control Mode Characteristics: Sensorless vector control mode enables high-precision speed and torque control, suitable for applications with high control accuracy requirements; V/f control mode is simple and easy to use, suitable for general constant-speed control.
Parameter Settings: After selecting the control mode, set the parameters according to specific application needs to achieve the best control effect.
10.How to set the frequency setting channel?
Setting Methods: Frequency can be set through the Omron inverter panel, external analog signals, or digital signals.
Signal Source Requirements: When setting the frequency setting channel, ensure the stability and accuracy of the signal source. For example, when using external analog signals for frequency setting, ensure the stability and interference resistance of the signal.
Parameter Configuration: Configure the parameters according to the selected frequency setting method. For example, for external analog signal setting, set the input range of the signal and the corresponding frequency range.
FAQ
1.Who are We?
Beijing Zhongping Technology Co., LTD., is a one-stop integrated service provider of intelligent manufacturing, belongs to the Gong Doctor Group, is a scientific research, design, marketing, technical services, industrial Internet, international import and export services as one of the science and technology companies.
2.What can you buy from us?
PLC, inverter, human-machine interface, hydraulic products, low-voltage power distribution, industrial robots and core components
3.Is the item in stock or need to be purchased from another supplier?
We have a large inventory of goods and have our own warehouse.
4.What advantages do we have over other suppliers?
Our company has a large amount of inventory and a number of warehouses, but also in the country's important industrial provinces and cities with offices and a number of overseas service points. To provide you with intelligent manufacturing one-stop comprehensive services, save efforts, labor and cost.
5.Can you provide 100% new original authentic products?
We only sell new original genuine, no renovation, no fake, only for the original factory original!
6.How long is the delivery time?
If there is a stock, it will take 2-3 working days to ship, if the quantity is large, it will take 5-7 working days after receiving the payment, if it is not a conventional model, it will take some time, we will inform you of the specific delivery time.
7.Is there technical support available?
Of course, we have a professional technical team that can help you solve technical problems.
8.How do we guarantee quality?
We have three processes to control the quality of goods.
1). Our engineers will inspect the production and quality control in the factory regularly.
2) Incoming materials shall be inspected by experienced purchasing engineers before they can be stored.
3). At least 2 people in the logistics department cross-check the goods to be sent before delivery.
9.Can you guarantee the safe and reliable delivery of your products?
Yes, we strictly adopt the international standard packing. We also use special packaging for dangerous goods, and refrigerated shipping for items with temperature requirements. Special item packaging and general cargo standard packaging requirements may incur additional costs.
10.How about the freight?
The cost depends on how you choose to get the goods. Express is usually the fastest but also the most expensive way. Sea freight is the best solution for large quantities of goods. The exact shipping cost depends on the purchase amount、quantity and weight of your order. Please feel free to contact us for more information.
010-64225983
+8613811814778
info@zhongpingtech.com
Building 26, Liyuan Community, Chaoyang District, Beijing, China
