Omron 3G3MX2-AB015-ZV1 Variable Frequency Drives (Omron VFDs) are single-phase frequency converters. It is renowned for its IP20 protection rating, which ensures stable operation in a variety of environments, making it highly reliable for industrial settings. The IP20 rating provides protection against solid objects larger than 12mm and against dripping water, making it suitable for both indoor and light industrial applications.
Product Specifications
Input Voltage: Single-phase 200V (-15% to +10%), 50/60Hz ±5%
Motor Compatibility: Suitable for motors up to 1.5kW (light load)
Output Current: Rated output current of 1.2A (light load)
Speed Range: 0.5Hz to 400Hz
Control Modes: Supports V/F control, sensorless vector control, and permanent magnet synchronous motor control
Communication Interfaces: Built-in RS-485 Modbus communication, with optional EtherCAT, CompoNet, or DeviceNet industrial networks
Protection Features: Overload protection, overheat protection, overvoltage and undervoltage protection, etc.
Installation: IP20 protection rating, suitable for indoor installation
Dimensions and Weight: Dimensions of 68×128×112mm, weight of 1.0kg
Product Features
Multi-Function Control: Supports simple position control, enabling precise positioning through encoder feedback pulses, reducing the number of positioning sensors and limit switches.
Energy-Saving and Efficient: Capable of delivering 200% starting torque at nearly zero speed (0.5Hz), allowing torque control operation in open-loop mode. This is particularly suitable for permanent magnet synchronous motor control, further enhancing energy-saving effects.
Flexible Programming: The Drive programming tool allows customers to customize programs for their machines, supporting up to 1,000 lines of code and five tasks running in parallel in two programming modes.
Safety and Reliability: Built-in safety devices comply with EN ISO13849-1:2008 (Cat.3/PLd) and IEC60204-1 Stop Category 0, enabling safe stop without additional contactors.
Applications
Industrial Automation Production Lines: Controls the start, stop, and speed regulation of conveyors, robotic arms, and other equipment, improving production efficiency and stability.
HVAC and Water Treatment: Regulates the speed of fans and pumps to achieve energy savings and optimize system operating efficiency.
Machine Tools and Metalworking: Precision control of motor speeds in lathes, drilling machines, etc., enhances machining accuracy and product quality.
Packaging and Food Processing: Controls the operation of packaging machines, mixers, and other equipment, ensuring stable production processes and hygiene.
Installation and Wiring
Installation Environment: Choose a well-ventilated, dust-free, and non-corrosive gas environment. Avoid high temperatures, high humidity, or strong electromagnetic interference.
Wiring Requirements: Follow the wiring diagram in the product manual strictly to ensure correct connections of power, signal, and motor cables. Pay attention to the correct phase sequence.
Grounding Protection: Ensure proper grounding of the device in accordance with national and local electrical safety standards.
Parameter Settings
Basic Parameter Settings: Includes motor parameters, control mode, frequency range, etc., set according to actual application requirements.
Advanced Function Configuration: Such as PID control, multi-speed control, etc., configured according to specific application scenarios to achieve more complex control functions.
Maintenance and Inspection
Regular Inspection: Check the appearance of the single-phase frequency converter for damage, dust accumulation on heat sinks, and proper operation of fans. Regularly clean the dust from heat sinks and fans to ensure smooth operation of the cooling system.
Parameter Verification: Regularly verify the parameter settings of the single-phase frequency converter to ensure they remain consistent with actual application requirements.Fault Diagnosis: When a fault occurs, promptly check the fault code and troubleshoot according to the fault diagnosis guide in the manual.
Precautions
Environmental Conditions: Avoid using the single-phase frequency converter in high-temperature, high-humidity, or strong electromagnetic interference environments to prevent performance degradation and reduced lifespan.
Power Supply Requirements: Ensure stable power supply voltage to avoid damage to the single-phase frequency converter from voltage fluctuations. After power-off, wait for a certain period before re-powering the device.
Safe Operation: Avoid contact with live parts during operation to ensure operator safety. When performing maintenance and inspection, disconnect the power supply and wait for the capacitors to discharge completely.
Frequently Asked Questions (FAQ)
1.What protection features does the Omron Variable Frequency Drive 3G3MX2-AB015-ZV1 offer?
Overload Protection: When the motor load exceeds the rated value, the VFD automatically reduces the frequency or stops operation to protect the motor and VFD.
Overheat Protection: The single-phase frequency converter has an internal temperature sensor that automatically shuts down the device when the temperature exceeds the set value to prevent damage from overheating.
Overvoltage and Undervoltage Protection: The single phase frequency converter automatically shuts down when the power supply voltage is too high or too low to protect the equipment. Additionally, it features short-circuit and phase-loss protection to ensure safe system operation.
2.What is the cooling method of the Omron IP20 VFD?
Cooling Method: The Omron IP20 VFD uses natural cooling (fanless) for heat dissipation.
Installation Requirements: When installing the VFD, ensure there is sufficient space around it for air circulation. Avoid installing the VFD in enclosed or poorly ventilated environments to maintain effective cooling.
Maintenance: Regularly clean the dust from the heat sinks to prevent overheating due to poor heat dissipation. Also, check the integrity of the heat sinks to ensure the cooling system operates normally.
3.How to configure the communication interface of the Omron Variable Frequency Drive?
Communication Interface Types: The Omron VFD has a built-in RS-485 Modbus communication interface and supports various industrial network protocols such as EtherCAT, CompoNet, or DeviceNet. Users can choose the appropriate communication interface based on their actual needs.
Communication Line Connection: When configuring the communication interface, ensure the correct connection of the communication lines. Use shielded cables for connections and ensure the shield is properly grounded to reduce electromagnetic interference.
Communication Parameter Settings: Set the communication address, baud rate, data bits, stop bits, etc., of the VFD according to the communication protocol requirements. Ensure the communication parameters match those of the host computer to achieve a reliable communication link.
4.How to resolve the issue of insufficient starting torque in the Omron 3G3MX2-AB015-ZV1 inverter?
Check Motor Load: Ensure the motor load is within the rated capacity of the inverter. If the load is too high, consider using a higher-power inverter.
Adjust Torque Boost: Increase the manual torque boost settings (parameters H042/H242) to enhance the starting torque.
Verify Motor Parameters: Confirm that the motor parameters (H020 to H034) are correctly set according to the motor specifications.
Check Acceleration Time: If the acceleration time is too short, increase it (parameters H002/H202) to allow smoother startup.
Enable Automatic Functions: Enable automatic functions like the initial magnet position estimation (H123) if applicable.
Consult Documentation: Refer to the user manual for detailed parameter settings and troubleshooting tips.
5.How to troubleshoot communication issues with the Omron VFD?
Check Wiring: Ensure communication cables are correctly connected and properly shielded. Use shielded cables and ground them correctly.
Verify Parameters: Confirm that the VFD's communication settings (baud rate, data bits, stop bits) match the control system's settings.
Inspect Network: Ensure the VFD is correctly configured on the network, especially if using protocols like EtherCAT or Modbus.
Check Hardware: Inspect communication ports and cables for damage and replace if necessary.
Consult Manual: Refer to the VFD manual or contact Omron support for further assistance if the issue persists.
6.What installation precautions should be taken for the Omron IP20 VFD?
Installation Location: Install in a well-ventilated, dust-free, and non-corrosive gas environment. Avoid installing the VFD in high-temperature, high-humidity, or strong electromagnetic interference environments.
Installation Method: Ensure the VFD is installed vertically to facilitate heat dissipation. Use appropriate fastening methods during installation to prevent vibration from affecting the device.
Power Connection: When connecting the power supply, ensure the power cable specifications meet the requirements and pay attention to the correct phase sequence. Also, ensure proper grounding of the device.
7.How energy-efficient is the Omron Variable Frequency Drive 3G3MX2-AB015-ZV1?
Energy-Saving Principle: The VFD optimizes the motor's operating frequency and torque control to achieve energy savings, especially at low speeds, where it can significantly reduce energy consumption.
Application Scenarios: In HVAC and water treatment applications, it regulates the speed of fans and pumps to achieve energy savings and optimize system operating efficiency.
Actual Effects: User feedback indicates that using the Omron VFD significantly reduces energy consumption and operating costs.
8.How to use the programming tool for the Omron IP20 VFD?
Drive Programming Tool: The Omron IP20 VFD is equipped with a Drive programming tool that allows customers to customize programs for their machines, supporting up to 1,000 lines of code and five tasks running in parallel in two programming modes.
Programming Steps: Users can use the Drive programming tool to set basic parameters such as motor parameters, control mode, frequency range, etc., and configure advanced functions according to specific application scenarios.
Precautions: During programming, ensure correct parameter settings to prevent abnormal device operation due to incorrect parameters.
9.What is the maintenance cycle?
Regular Inspection: It is recommended to perform a visual inspection quarterly to check for damage to the VFD's appearance, dust accumulation on heat sinks, and proper operation of fans.
Parameter Verification: Conduct parameter verification semi-annually to ensure the VFD's settings remain consistent with actual application requirements.
Fault Diagnosis: When a fault occurs, promptly check the fault code and troubleshoot according to the fault diagnosis guide in the manual.
5. What is the scope of application for the Omron IP20 VFD?
Motor Compatibility: The Omron IP20 VFD is suitable for various types of motors with a maximum capacity of 1.5kW (light load).
Application Scenarios: Widely used in industrial automation production lines, HVAC, water treatment, machine tools, packaging, and food processing applications.
Installation Environment: The IP20 protection rating allows it to operate stably in various environments, making it particularly suitable for indoor installation.
FAQ
1.Who are We?
Beijing Zhongping Technology Co., LTD., is a one-stop integrated service provider of intelligent manufacturing, belongs to the Gong Doctor Group, is a scientific research, design, marketing, technical services, industrial Internet, international import and export services as one of the science and technology companies.
2.What can you buy from us?
PLC, inverter, human-machine interface, hydraulic products, low-voltage power distribution, industrial robots and core components
3.Is the item in stock or need to be purchased from another supplier?
We have a large inventory of goods and have our own warehouse.
4.What advantages do we have over other suppliers?
Our company has a large amount of inventory and a number of warehouses, but also in the country's important industrial provinces and cities with offices and a number of overseas service points. To provide you with intelligent manufacturing one-stop comprehensive services, save efforts, labor and cost.
5.Can you provide 100% new original authentic products?
We only sell new original genuine, no renovation, no fake, only for the original factory original!
6.How long is the delivery time?
If there is a stock, it will take 2-3 working days to ship, if the quantity is large, it will take 5-7 working days after receiving the payment, if it is not a conventional model, it will take some time, we will inform you of the specific delivery time.
7.Is there technical support available?
Of course, we have a professional technical team that can help you solve technical problems.
8.How do we guarantee quality?
We have three processes to control the quality of goods.
1). Our engineers will inspect the production and quality control in the factory regularly.
2) Incoming materials shall be inspected by experienced purchasing engineers before they can be stored.
3). At least 2 people in the logistics department cross-check the goods to be sent before delivery.
9.Can you guarantee the safe and reliable delivery of your products?
Yes, we strictly adopt the international standard packing. We also use special packaging for dangerous goods, and refrigerated shipping for items with temperature requirements. Special item packaging and general cargo standard packaging requirements may incur additional costs.
10.How about the freight?
The cost depends on how you choose to get the goods. Express is usually the fastest but also the most expensive way. Sea freight is the best solution for large quantities of goods. The exact shipping cost depends on the purchase amount、quantity and weight of your order. Please feel free to contact us for more information.
010-64225983
+8613811814778
info@zhongpingtech.com
Building 26, Liyuan Community, Chaoyang District, Beijing, China
