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  • Omron 3G3MX2-A2037-ZV1 Inverter : Efficient Frequency Converter

Omron 3G3MX2-A2037-ZV1 Inverter : Efficient Frequency Converter

The Omron sensors and MX2 inverter series are highly acclaimed in sensing and control core technologies. The Omron 3G3MX2-A2037-ZV1 is a high-performance, frequency converter. It is designed to work in synergy with Omron sensors. By receiving feedback pulses from encode···

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The Omron sensors and MX2 inverter series are highly acclaimed in sensing and control core technologies. The Omron 3G3MX2-A2037-ZV1 is a high-performance, frequency converter. It is designed to work in synergy with Omron sensors. By receiving feedback pulses from encoders for position control, it reduces the number of positioning sensors and limit switches. This integrated design not only improves system reliability but also lowers equipment complexity and costs.

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Product Specifications

The Omron MX2 Inverter 3G3MX2-A2037-ZV1 is a versatile frequency converter designed for industrial applications. It features a rated input voltage of three-phase 200V -15% to 240V +10%, making it suitable for power supply environments of 50/60Hz ±5%. With a rated output capacity of 3.7kW, this frequency converter can handle motors up to 3.7kW. It employs natural cooling and has dimensions of 140×128×170.5mm (width×height×depth), weighing just 2.0kg, which ensures easy installation and maintenance.

 

Product Features

High-Performance Vector Control: The Omron MX2 Inverter uses advanced vector control algorithms to achieve precise speed and torque control. Even without sensors, it can maintain stable motor operation. This control method is similar to the high-precision performance of Omron sensors in detection and control, ensuring stable operation under various complex conditions.

Diverse Control Modes: This frequency converter supports various control modes, including V/F control and sensorless vector control, offering users flexible options based on their specific needs.

Built-in Functions: It includes simple positioning functions and permanent magnet motor control functions to meet a variety of application needs.

Robust Protection Functions: It features multiple protection functions, such as overload, overheat, overvoltage, and undervoltage protection, to ensure safe operation of the equipment.

High-Quality Materials and Advanced Manufacturing Processes:  The use of high-quality electronic components and advanced manufacturing processes ensures the reliability and durability of the frequency converter.

 

Applications

The Omron MX2 Inverter is widely used in the field of industrial automation. For example, in industries such as mechanical manufacturing, food processing, and packaging, it controls the start, stop, and speed adjustment of conveyors, fans, and pumps, improving production efficiency and stability. In the HVAC field, it regulates the speed of fans and pumps to achieve energy savings. Additionally, it is suitable for machine tools, drilling machines, and other mechanical processing equipment, where precise motor speed control enhances processing accuracy and product quality. Like Omron sensors, the MX2 Inverter plays a key role in industrial automation, ensuring efficient equipment operation.

 

Instructions for Use

Installation and Wiring: Install the frequency converter in a well-ventilated, dust-free, and non-corrosive environment. Avoid high-temperature, high-humidity, or areas with strong electromagnetic interference. Follow the wiring diagram in the product manual strictly to ensure correct connections of power, signal, and motor wires.

Parameter Settings: Set parameters reasonably according to actual application needs, including motor parameters, control modes, and frequency ranges. For applications requiring high-precision control, sensorless vector control mode can be selected. This mode, similar to the detection precision advantage of Omron sensors, ensures efficient equipment operation.

Maintenance and Inspection: Regularly check the inverter's appearance for damage, dust accumulation on heat sinks, and proper fan operation. Clean the heat sinks and fans regularly to ensure smooth airflow in the cooling system.

 

Precautions

Environmental Conditions: Avoid using the Omron MX2 Inverter in high-temperature, high-humidity, or strong electromagnetic interference environments to prevent performance degradation and reduced lifespan.

Power Requirements: Ensure stable power supply voltage to avoid damage to the inverter from voltage fluctuations. Wait for a certain period before re-powering the device after it has been turned off to prevent damage.

Safe Operation: Avoid contact with live parts during operation to ensure operator safety. When performing maintenance and inspection, disconnect the power and wait for the capacitors to discharge completely.

 

Materials and Manufacturing Processes

The Omron MX2 Inverter 3G3MX2-A2037-ZV1 uses high-quality electronic components and advanced manufacturing processes to ensure the reliability and durability of the product. The enclosure is made of high-strength plastic material, providing excellent protection against dust and moisture ingress. The internal circuit boards have undergone rigorous testing and optimization to ensure stable operation under various complex working conditions. This pursuit of quality and performance aligns with the high-standard manufacturing processes of Omron sensors.

 

Additional Functions

Simple Positioning Function: Supports positioning with 90° phase difference encoder input and single-phase pulse input.

Communication Function: Built-in RS485 Modbus communication interface, supporting various industrial network protocols such as EtherCAT, Profibus, and DeviceNet.

Permanent Magnet Motor Control: Supports high-efficiency permanent magnet motors for further energy savings.

Safety Function: Built-in IEC 61800-5-2 Safe Torque Off (STO) function, eliminating the need for contactors to stop the motor.

PID Control: Supports PID control function for precise speed and position control.

Multi-Speed Control: Supports 16-segment multi-speed control to meet complex application needs.

 

Product Advantages

Energy Efficiency: Supports high-efficiency permanent magnet motors for further energy savings.

Multifunctionality: Rich additional functions such as simple positioning, communication, and safety functions.

Reliability: High-quality electronic components and advanced manufacturing processes ensure reliability and durability.

User-Friendliness: Equipped with simple programming functions, allowing the Omron MX2 Inverter to perform basic sequential control on its own.

 

After-Sales Service

Omron offers comprehensive after-sales services, including technical support, product repair, and spare parts supply. Users can obtain technical support through the Omron official website or customer service hotline to resolve issues encountered during use. Additionally, Omron provides regular equipment maintenance services to help extend the lifespan of the equipment and ensure its stable operation. This all-round service support aligns with the after-sales service philosophy of Omron sensors, committed to providing efficient and reliable solutions for users.

 

Frequently Asked Questions (FAQ)

1.How to Resolve the Issue of Omron MX2 Inverter Not Starting?

Problem Description: When the Omron MX2 Inverter fails to start, it may be due to incorrect power connections or wiring errors. Additionally, incorrect parameter settings can also prevent the device from starting properly.

Possible Causes: Check if the power supply is normal and ensure all wiring connections are correct. Verify that the parameter settings meet the requirements and, if necessary, restore factory settings. If the problem persists, it might be an internal fault, and contacting Omron technical support is recommended.

Solution: First, check the power supply and wiring to ensure they are correct. Then, use the Omron sensor or control panel to check the parameter settings to ensure they meet the actual application requirements. If the problem remains unresolved, contact Omron after-sales service for further inspection.

2.    Why is the Motor Operating Unstably?

Problem Description: The unstable operation of the motor in the Omron MX2 Inverter may be due to incorrect control parameter settings or an excessive motor load. This issue can affect the normal operation of the equipment and production efficiency.

Possible Causes: Check if the control parameters are set correctly, especially those in vector control mode. If the motor load is too high, consider adjusting the motor's operating parameters or replacing it with a higher-power motor.

Solution: Reset the control parameters to ensure they meet the actual application requirements. If the motor load is too high, consider adjusting the load or replacing the motor with a suitable one. Also, check if the motor connections are secure to ensure normal operation.

3.What to Do if the Omron MX2 Inverter Triggers an Overheat Alarm?

Problem Description: The overheat alarm in the Omron MX2 Inverter may be triggered due to poor heat dissipation or high ambient temperatures. This issue can affect the normal operation and lifespan of the equipment.

Possible Causes: Check the ventilation around the equipment to ensure proper heat dissipation. Clean the heat sinks and fans to ensure the cooling system is unobstructed. If the ambient temperature is too high, consider cooling measures.

Solution: Ensure good ventilation around the equipment and clean the heat sinks and fans. If the ambient temperature is too high, consider installing air conditioning or fans for cooling. If the problem persists, contact Omron technical support.

4.How to Resolve Communication Failures?

Problem Description: Communication failure between the Omron MX2 Inverter and the host computer may be due to incorrect communication wiring or communication parameter settings. This issue can affect the remote control and monitoring functions of the equipment.

Possible Causes: Check if the communication wiring is correct and ensure the communication parameters match those of the host computer. If the communication wiring is damaged, it may need to be replaced.

Solution: Recheck the communication wiring to ensure it is correct. Use the Omron sensor or control panel to check the communication parameter settings to ensure they match the host computer. If the problem remains unresolved, contact Omron technical support.

5.What to Do if the Omron MX2 Inverter Has Insufficient Starting Torque?

Problem Description: Insufficient starting torque of the motor in the Omron MX2 Inverter may be due to an excessive motor load or incorrect inverter parameter settings. This issue can affect the startup performance and operating efficiency of the equipment.

Possible Causes: Check if the motor load is within the allowable range and adjust the inverter's starting torque parameters. If the motor load is too high, consider replacing it with a higher-power motor.

Solution: Adjust the inverter's starting torque parameters to ensure they meet the actual application requirements. If the motor load is too high, consider adjusting the load or replacing the motor with a suitable one. Also, check if the motor connections are secure to ensure normal operation.

6.What to Do if the Positioning Function is Abnormal?

Problem Description: The simple positioning function of the Omron MX2 Inverter may not work properly due to incorrect encoder connections or parameter settings. This issue can affect the positioning accuracy and operating efficiency of the equipment.

Possible Causes: Check if the encoder connections are correct and reset the positioning parameters. If the encoder is damaged, it may need to be replaced.

Solution: Recheck the encoder connections to ensure they are correct. Use the Omron sensor or control panel to reset the positioning parameters to ensure they meet the actual application requirements. If the problem remains unresolved, contact Omron technical support.

7.What to Do if the PID Control is Abnormal?

Problem Description: The PID control function of the Omron MX2 Inverter may not work properly due to incorrect PID parameter settings or abnormal sensor signals. This issue can affect the control accuracy and operating efficiency of the equipment.

Possible Causes: Check if the PID parameters are set correctly and ensure the sensor signals are normal. If the sensor is damaged, it may need to be replaced.

Solution: Reset the PID parameters to ensure they meet the actual application requirements. Use the Omron sensor or control panel to check if the sensor signals are normal. If the problem remains unresolved, contact Omron technical support.

8.What to Do if the Multi-Speed Control is Abnormal?

Problem Description: The multi-speed control function of the Omron MX2 Inverter may not work properly due to incorrect multi-speed parameter settings or abnormal external signals. This issue can affect the operating efficiency and control accuracy of the equipment.

Possible Causes: Check if the multi-speed parameters are set correctly and ensure the external signals are normal. If the external signals are abnormal, check the signal source.

Solution: Reset the multi-speed parameters to ensure they meet the actual application requirements. Use the Omron sensor or control panel to check if the external signals are normal. If the problem remains unresolved, contact Omron technical support.

9.What to Do if the Safety Function is Abnormal?

Problem Description: The safety function of the Omron MX2 Inverter may not work properly due to abnormal safety input signals or incorrect safety parameter settings. This issue can affect the safe operation of the equipment.

Possible Causes: Check if the safety input signals are normal and reset the safety parameters. If the safety input signals are abnormal, check the signal source.

Solution: Reset the safety parameters to ensure they meet the actual application requirements. Use the Omron sensor or control panel to check if the safety input signals are normal. If the problem remains unresolved, contact Omron technical support.

10.What to Do if the Output Frequency Jumps?

Problem Description: The output frequency of the Omron MX2 Inverter may jump due to external interference or incorrect parameter settings. This issue can affect the operating stability and control accuracy of the equipment.

Possible Causes: Check for external interference sources and ensure there is no strong electromagnetic interference around the equipment. Reset the parameters to ensure they meet the actual application requirements.

Solution: Use the Omron sensor or control panel to check if the parameter settings are correct. If external interference is severe, consider installing a filter or shielded cables. If the problem remains unresolved, contact Omron technical support.

 

 


Company Profile

Beijing ZhongPing Technology Co., Ltd.

Beijing Zhongping Technology Co., Ltd. is a leading one-stop provider for intelligent manufacturing, specializing in robotics, automation equipment, and core components. As a technology-driven enterprise, we integrate scientific research, design, marketing, technical services, and international trade.

With offices in key industrial regions and multiple global service points, we are committed to "making intelligent manufacturing simpler." Our focus on intelligence and digitalization positions us as a premier solution provider, driving advancements in the industry while enhancing productivity and efficiency for our clients.

Explore how we can elevate your manufacturing processes in today's dynamic industrial landscape.

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    Serve customers

  • 100+

    Industry experts

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  • Siemens EP
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FAQ

1.Who are We?

Beijing Zhongping Technology Co., LTD., is a one-stop integrated service provider of intelligent manufacturing, belongs to the Gong Doctor Group, is a scientific research, design, marketing, technical services, industrial Internet, international import and export services as one of the science and technology companies.


2.What can you buy from us?

PLC, inverter, human-machine interface, hydraulic products, low-voltage power distribution, industrial robots and core components


3.Is the item in stock or need to be purchased from another supplier?

We have a large inventory of goods and have our own warehouse.


4.What advantages do we have over other suppliers?

Our company has a large amount of inventory and a number of warehouses, but also in the country's important industrial provinces and cities with offices and a number of overseas service points. To provide you with intelligent manufacturing one-stop comprehensive services, save efforts, labor and cost.


5.Can you provide 100% new original authentic products?

We only sell new original genuine, no renovation, no fake, only for the original factory original!


6.How long is the delivery time?

If there is a stock, it will take 2-3 working days to ship, if the quantity is large, it will take 5-7 working days after receiving the payment, if it is not a conventional model, it will take some time, we will inform you of the specific delivery time.


7.Is there technical support available?

Of course, we have a professional technical team that can help you solve technical problems.


8.How do we guarantee quality?

We have three processes to control the quality of goods.

1). Our engineers will inspect the production and quality control in the factory regularly.

2) Incoming materials shall be inspected by experienced purchasing engineers before they can be stored.

3). At least 2 people in the logistics department cross-check the goods to be sent before delivery.


9.Can you guarantee the safe and reliable delivery of your products?

Yes, we strictly adopt the international standard packing. We also use special packaging for dangerous goods, and refrigerated shipping for items with temperature requirements. Special item packaging and general cargo standard packaging requirements may incur additional costs.


10.How about the freight?

The cost depends on how you choose to get the goods. Express is usually the fastest but also the most expensive way. Sea freight is the best solution for large quantities of goods. The exact shipping cost depends on the purchase amount、quantity and weight of your order. Please feel free to contact us for more information.