The Omron 3G3MX2-A4015-ZV1 is a versatile 3G3MX2 A4015 product, designed as a three-phase frequency converter that efficiently converts frequency from 60Hz to 50Hz. This makes it ideal for industrial applications where equipment needs to operate at different power supply frequencies. For instance, it can be used to adapt machinery designed for 60Hz power supplies to operate on 50Hz grids, ensuring seamless operation and compatibility.
Product Specifications
Rated Power: 1.5kW (heavy-duty).
Rated Voltage: Three-phase AC 400V.
Rated Current: 4.8A.
Control Methods: Sensorless vector control, V/F control.
Output Frequency Range: Up to 580Hz.
Communication Interfaces: Supports multiple options, including EtherCAT, CompoNet, DeviceNet, etc.
Protection Rating: IP20.
Ambient Temperature: -10°C to +50°C.
Product Features
High Starting Torque: Achieves 200% at 0.5Hz, ensuring stable motor operation at low speeds.
Frequency Conversion Capability: The three phase frequency converter can efficiently convert frequencies from 60Hz to 50Hz, making it suitable for applications requiring specific frequency adjustments.
Safety Functions: Complies with EN ISO13849-1:2008 (Cat.3/PLd) and IEC60204-1 Stop Category 0 standards.
Multifunctionality: Supports multiple fieldbus communications, reducing the number of positioning sensors and Omron limit switches.
Applications
Industrial Automation: Suitable for applications requiring precise motor speed and torque control, such as conveyor belts, fans, pumps, etc.
Machine Tool Processing: In equipment like machine tools and drilling machines, precise motor speed control improves processing accuracy and product quality.
Logistics and Packaging: Used to control the start, stop, and speed regulation of conveyor belts, enhancing production efficiency and stability.
Instructions for Use
Installation and Wiring
Installation Environment: Choose a well-ventilated, dust-free, and non-corrosive gas environment. Avoid high temperatures, high humidity, or strong electromagnetic interference.
Wiring Requirements: Follow the wiring diagram in the product manual strictly to ensure correct connections of power, signal, and motor cables.
Grounding Protection: Ensure proper grounding of the equipment in accordance with national and local electrical safety regulations.
Parameter Settings
Basic Parameter Settings: Including motor parameters, control methods, frequency range, etc., set according to actual application needs.
Advanced Function Configuration: Such as PID control, multi-speed control, etc., configured based on specific application scenarios.
Maintenance and Inspection
Regular Inspection: Check the inverter's appearance for damage, dust accumulation on the heat sink, and proper fan operation. Clean the heat sink and fan regularly to ensure smooth heat dissipation.
Parameter Verification: Regularly verify the inverter's parameter settings to ensure they match the actual application requirements.
Fault Diagnosis: When a fault occurs, promptly check the fault code and troubleshoot according to the manual's fault diagnosis guide.
Precautions
Environmental Conditions: Avoid using the product in high-temperature, high-humidity, or strong electromagnetic interference environments to prevent performance degradation and reduced lifespan.
Power Supply Requirements: Ensure stable power voltage to avoid damage to the inverter from voltage fluctuations. Wait for a certain period before re-powering the device after a power cut to prevent damage.
Safe Operation: Avoid contact with live parts during operation to ensure operator safety. Disconnect power and wait for capacitor discharge to complete before maintenance or inspection.
Material and Manufacturing Process
Material Selection: The three phase frequency converter is made with high-quality electronic components and durable housing materials to ensure stable operation in harsh industrial environments.
Manufacturing Process: Omron strictly follows international standards in manufacturing, using advanced production processes to ensure the precision and reliability of each component.
Protection Design: The inverter has an IP20 protection rating, effectively preventing dust and foreign objects from entering and adapting to various industrial sites.
Additional Functions
Communication Function: Supports multiple communication protocols, including EtherCAT, CompoNet, and DeviceNet, for easy integration into existing automation systems.
Position Control: By receiving feedback pulses from the Omron encoder, it achieves precise position control.
Frequency Conversion: The three phase frequency converter can efficiently convert frequencies from 60Hz to 50Hz, providing flexibility in motor control applications.
Product Advantages
High-Precision Control: Sensorless vector control mode achieves high-precision speed and torque control, maintaining motor stability even at low speeds.
Energy-Saving Operation: Optimizes motor operating frequency and torque output to achieve energy savings and reduce equipment energy consumption.
After-Sales Service
Technical Support: Omron offers comprehensive technical support, including product selection, installation and commissioning, parameter settings, etc.
After-Sales Service Network: With a wide global service network, it can quickly respond to customer needs.
Warranty Policy: Standard warranty services are provided to ensure customer rights during use.
Frequently Asked Questions (FAQ)
1.How does the Omron 3G3MX2-A4015-E achieve frequency conversion?
Frequency Conversion Principle: The three phase frequency converter can efficiently convert frequencies from 60Hz to 50Hz through its advanced control algorithms. This feature is essential for applications requiring specific frequency adjustments.
Configuration Steps: Set the frequency conversion parameters in the inverter's control panel. Ensure the motor is compatible with the desired frequency range.
Application Scenarios: This function is widely used in applications such as HVAC systems and industrial machinery, where precise frequency control is necessary.
2. What are the benefits of using the Omron 3G3MX2-A4015-ZV1 as a three phase frequency converter?
High-Precision Control: The three phase frequency converter offers precise control over motor speed and torque, even at low speeds.
Frequency Conversion Capability: The ability to convert frequencies from 60Hz to 50Hz provides flexibility in motor control applications.
Energy Efficiency: The inverter optimizes motor operation to reduce energy consumption.
3.What are the advantages of the sensorless vector control mode?
High-Precision Control: Sensorless vector control mode achieves high-precision speed and torque control, maintaining motor stability even at low speeds.
Strong Adaptability: This control mode is suitable for various types of motors without additional sensors, reducing system complexity and cost.
Application Scenarios: Suitable for applications requiring high-precision speed control, such as conveyor belts, fans, and pump drive controls.
4.How does the 3G3MX2-A4015-ZV1 inverter work with Omron limit switches?
Connection Method: Connect the normally closed contact of the limit switch to the emergency stop input terminal of the inverter (such as STF or STR). When the limit switch is triggered, the inverter will immediately stop the motor, ensuring the safety of the equipment and operators.
Application Scenarios: This combination is widely used in applications requiring mechanical limit protection, such as automated production lines and machine tool equipment, effectively preventing equipment damage and safety accidents.
5.Which communication protocols does the 3G3MX2-A4015-ZV1 inverter support?
Communication Protocol Support: The 3G3MX2-A4015-ZV1 inverter supports multiple communication protocols, including EtherCAT, CompoNet, DeviceNet, etc., meeting the communication needs of various industrial automation scenarios.
Communication Interface Configuration: By selecting the appropriate communication module, the inverter can easily communicate with the host computer or other automation devices. For example, using the EtherCAT protocol enables high-speed, real-time control signal transmission.
Application Scenarios: In complex industrial automation systems, the 3G3MX2-A4015-ZV1 inverter, which supports multiple communication protocols, can seamlessly integrate with devices such as Omron encoders to achieve precise motor control and data acquisition.
6.How to back up and restore parameters?
Importance of Parameter Backup: During equipment maintenance or inverter replacement, parameter backup ensures that the operating parameters of the equipment are not lost, allowing for quick restoration of normal operation.
Backup Method: Using the built-in storage function of the inverter or an external storage device (such as a USB flash drive), the parameter settings of the inverter can be backed up. The backup file is usually in CSV format for easy storage and transfer.
Restoration Method: When restoring parameters, import the backup file into the new inverter to quickly restore the operating parameters of the equipment. This method is particularly useful during equipment upgrades or inverter replacements, saving significant parameter setting time.
7.How does the overload protection function work?
Overload Protection Principle: The 3G3MX2-A4015-ZV1 inverter has a built-in overload protection function. When the motor load exceeds the set rated value, the inverter will automatically reduce the frequency or stop running to protect the motor and the inverter itself from damage.
Parameter Settings: Users can adjust the overload protection threshold and protection time in the inverter's parameter settings according to actual application needs. For example, set the overload protection time to 10 seconds, and the inverter will automatically shut down after the load exceeds the rated value for 10 seconds.
Application Scenarios: In equipment requiring long-term stable operation, such as conveyor belts and fans, the overload protection function effectively prevents motor overheating and damage, ensuring reliable operation.
8.How does the 3G3MX2-A4015-ZV1 inverter achieve energy-saving operation?
Energy-Saving Mode: The 3G3MX2-A4015-ZV1 inverter has an energy-saving operation mode that optimizes the motor's operating frequency and torque output to achieve energy savings.
Parameter Settings: Users can enable the energy-saving mode of the inverter and set the corresponding energy-saving parameters according to the actual load conditions. For example, reducing the motor's operating frequency can minimize unnecessary energy consumption.
Application Scenarios: In applications requiring energy conservation and emission reduction, such as HVAC systems and water treatment equipment, the energy-saving operation mode can significantly reduce equipment energy consumption and improve energy utilization efficiency.
9.How to perform motor auto-tuning?
Importance of Motor Auto-Tuning: Motor auto-tuning is an important step to ensure the matching between the inverter and the motor, improving control precision and system stability. Through auto-tuning, the inverter can automatically identify motor parameters and optimize the control algorithm.
Auto-Tuning Steps: When performing auto-tuning, first set the basic parameters of the motor, such as rated power, rated voltage, rated current, etc. Then start the auto-tuning program, and the inverter will automatically detect the motor and optimize the parameters.
Application Scenarios: In applications requiring high-precision control, such as machine tool equipment and automated production lines, motor auto-tuning ensures the optimal matching between the inverter and the motor, improving the system's operating efficiency and reliability.
10.How does the 3G3MX2-A4015-ZV1 inverter achieve multi-speed control?
Multi-Speed Control Function: The 3G3MX2-A4015-ZV1 inverter supports multi-speed control, allowing users to set multiple operating frequency segments to achieve complex operating control.
Parameter Settings: Through the inverter's parameter setting interface, users can set multiple frequency segments and their corresponding operating conditions. For example, set low-speed, medium-speed, and high-speed segments to meet different production requirements.
Application Scenarios: In applications where motor speed needs to be adjusted according to production requirements, such as conveyor belts and fans, the multi-speed control function enables flexible speed adjustment, enhancing the adaptability and production efficiency of the equipment.
FAQ
1.Who are We?
Beijing Zhongping Technology Co., LTD., is a one-stop integrated service provider of intelligent manufacturing, belongs to the Gong Doctor Group, is a scientific research, design, marketing, technical services, industrial Internet, international import and export services as one of the science and technology companies.
2.What can you buy from us?
PLC, inverter, human-machine interface, hydraulic products, low-voltage power distribution, industrial robots and core components
3.Is the item in stock or need to be purchased from another supplier?
We have a large inventory of goods and have our own warehouse.
4.What advantages do we have over other suppliers?
Our company has a large amount of inventory and a number of warehouses, but also in the country's important industrial provinces and cities with offices and a number of overseas service points. To provide you with intelligent manufacturing one-stop comprehensive services, save efforts, labor and cost.
5.Can you provide 100% new original authentic products?
We only sell new original genuine, no renovation, no fake, only for the original factory original!
6.How long is the delivery time?
If there is a stock, it will take 2-3 working days to ship, if the quantity is large, it will take 5-7 working days after receiving the payment, if it is not a conventional model, it will take some time, we will inform you of the specific delivery time.
7.Is there technical support available?
Of course, we have a professional technical team that can help you solve technical problems.
8.How do we guarantee quality?
We have three processes to control the quality of goods.
1). Our engineers will inspect the production and quality control in the factory regularly.
2) Incoming materials shall be inspected by experienced purchasing engineers before they can be stored.
3). At least 2 people in the logistics department cross-check the goods to be sent before delivery.
9.Can you guarantee the safe and reliable delivery of your products?
Yes, we strictly adopt the international standard packing. We also use special packaging for dangerous goods, and refrigerated shipping for items with temperature requirements. Special item packaging and general cargo standard packaging requirements may incur additional costs.
10.How about the freight?
The cost depends on how you choose to get the goods. Express is usually the fastest but also the most expensive way. Sea freight is the best solution for large quantities of goods. The exact shipping cost depends on the purchase amount、quantity and weight of your order. Please feel free to contact us for more information.
010-64225983
+8613811814778
info@zhongpingtech.com
Building 26, Liyuan Community, Chaoyang District, Beijing, China
